Vaira powered by Pleora is a suite of scalable AI-based apps to digitize and automate manual manufacturing and assembly processes 

Built on proven machine vision and AI expertise for real-time automation connectivity in consumer goods, manufactured parts, food & beverage, and print & packaging markets

Machine vision expertise highlights product differences to reduce quality escapes, with AI-based decision support for operators through assembly and inspection processes to ensure consistent and reliable results. Unique AI capabilities are transparently trained on operator decisions, meaning you don’t need algorithm expertise or numerous images to teach the system.

Capture, store, and share images and operator notes of every outgoing visually inspected or manually assembled product for traceability, inventory management, batch tracking, and to speed customer issue resolution. Store product images and data locally or in the cloud, and connect with manufacturing planning systems to gather and analyze end-to-end product information.

Acquire product images and operator notes for product returns in a digital RMA Report that integrates with your manufacturing resource planning system to help speed trend and root cause analysis and support continuous improvement initiatives. In combination with data from the Product Tracker app, you can verify the exact state of a product when it left your facility.

Convert paper-based processes, including assembly and changeover steps, into electronic checklists that ensure your staff is using the latest instructions to eliminate errors, waste, and delays. Speed training for new employees and processes, while gathering data for regulatory reporting requirements. Incorporate interactive documents, web links, images, and videos to clearly and visually explain process steps.

Camera-based app scans a barcode or unique identifier to “check-in” and “checkout” assets and tools used in production. Customize the app to create email and text alerts or a dashboard view to easily see which tool is being used and who is using it in real-time, and compile reports to optimize the use of your assets.

Create digital work orders that instantly provide your operators with the latest schedule, requirements, and priorities they need for their jobs. Gather a complete picture of your operations, including accurate data that provides real-time visibility as production steps occur and analytics and reporting to help identify and avoid errors. Save and store a digital record of all completed jobs, for every product, for audits and regulatory requirements.

Design your own custom workflow by customizing an existing app, combining pre-packaged app capabilities, or develop and deploy your own app for custom requirements. Our “low code” builder tool lets anyone design their own digitization and automation apps, or work with our design services team on a custom solution.

Arrange a discovery session with Pleora's experts to examine your application needs and explore the range of Vaira app options that best match your requirements. 

After finalizing the agreement and setting project goals, Pleora will guide the project and communication plan, starting with a series of touch-base meetings.

Pleora will work with you to customize the application you have selected to your needs so you can evaluate the system in your space, with your workflow. 

We will ship you the Vaira system, which includes the customized app, a camera, and an edge processing unit. You simply need to provide your own keyboard, mouse, and monitor.

At the end of the program period, we trust that you’ll find the Vaira system has been effective in solving your challenges. Continue to work with our team to develop additional custom applications or integrations for your unique requirements, or try your skills with the Build Your Own app.

If the system doesn’t meet your needs, ship it back and our experts can guide you through alternative solutions, no hard feelings.

Work with our team to take full advantage of all the features and tools included in the program. During the sessions, Pleora will collect your samples, take you through training steps, and connect you with your resource planning tools, and more.

Nearing the end of the program, you will provide feedback on the system — your user experiences, opinions on the apps, and any feature ideas that you think may improve the system.

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